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AOI, Advanced Operational Intelligence

IndustriesLogistics & Warehousing

An outbound delay rarely stays in one system. Its history shouldn’t either.

Dispatch hears about it, the WMS logs an exception, the next shift works around it, and facilities fixes a door. AOI connects those records across shifts and systems, so a delay that keeps starting in the same place reads as one problem. It works alongside your WMS and TMS.

What came before the exception

Day 1 · 17:40Shift handoff

Door 14 backed up again at end of shift. Staging lane full, pallets in the aisle.

Day 1 · 18:25Dispatch message

Route 22 still loading at Door 14. Pushing departure 40 minutes.

What the WMS records

WMS · EXC-30918

Closed

Wave W-1822 · Door 14

Ship confirm late

Opened
Day 1 · 18:30
Closed
Day 1 · 21:05

14 days later

What came after it closed

Day 15 · 18:20Dispatch message

Route 22 late out of 14 again. Driver says the plate wouldn’t sit flat.

Day 15 · 18:35WMS · EXC-31377

Opened

Wave W-1822: ship confirm late, Door 14.

“A WMS exception can tell you an order shipped late. The traffic around it usually tells you which door, what was in the way, and whether the same thing happened two weeks ago.”

Where an outbound problem gets written down

A late trailer is recorded by the people it affected, in the place each of them works. None of those records is wrong. None of them is the whole thing.

Shift handoffs
Outgoing shift lead
What shipped, what is staged, and what is backing up.
Dispatch messages
Dispatchers and drivers
Pushed departures, detention, and what the driver saw.
Supervisor notes
Area supervisors
Workarounds: doors swapped, loads moved, labor shifted.
WMS exceptions
The WMS
Late ship confirms and short picks, at the order level.
Maintenance notes
Facilities and MHE technicians
What was serviced on a door, a leveler, or a lift.
Carrier email
Carriers and transportation
Appointment changes, no-shows, and refused loads.

Your WMS and TMS stay the systems of record. AOI adds the history around them. It replaces neither.

The WMS logged two late orders. The floor was talking about one door.

Eight records in five places over fifteen days, with ordinary dispatch traffic in between. Taken one at a time, each is a single late load that was dealt with.

Outbound · Door 14

Illustrative example. Not customer data.

  1. Day 1

    17:40Shift handoff · Days to nights01

    Door 14 backed up again at end of shift. Staging lane full, pallets in the aisle.

    18:25Dispatch message · Dispatch channel02

    Route 22 still loading at Door 14. Pushing departure 40 minutes.

    18:30WMS · EXC-30918

    Opened03

    Wave W-1822: ship confirm late, Door 14.

    21:05WMS · EXC-30918

    Closed04

    Trailer departed. Exception closed.

  2. Day 2

    07:10Supervisor note · Outbound05

    Leveler on 14 sticking again. Lifted the lip by hand twice. Moved two loads to Door 12.

    10:15Maintenance note · Facilities06

    Door 14 leveler: greased the lip hinge, cycled it ten times, running.

  3. Day 5

    +3 days

    11:30Carrier email · Transportation

    Re: Friday pickup

    Confirming the Friday pickup window moves to 14:00.

  4. Day 9

    +4 days

    18:50Dispatch message · Dispatch channel

    Route 9 out of Door 12 two hours late. Carrier no-show, rebooked for the morning.

  5. Day 15

    +6 days

    18:20Dispatch message · Dispatch channel07

    Route 22 late out of 14 again. Driver says the plate wouldn’t sit flat.

    18:35WMS · EXC-31377

    Opened08

    Wave W-1822: ship confirm late, Door 14.

Day 9 is a late departure too, but from Door 12, and the reason is written down: a carrier no-show. A delay on its own is not enough to connect two records.

Door 14, as one history

The eight records grouped by what they describe rather than where they were filed: one door, two episodes, and two WMS exceptions that were each closed as a separate order.

H-0418

Illustrative

Outbound · Door 14

Recurring outbound delay at Door 14

Recurring

Status

  1. Backed up

    D1 17:40

  2. Exception opened

    D1 18:30

  3. Exception closed

    D1 21:05

  4. Leveler serviced

    D2 10:15

  5. Late again

    D15 18:20

Episode 1 · Days 1 and 2

Staging backed up behind Door 14, Route 22 left 40 minutes late, and the exception closed once the trailer departed. The next morning a supervisor reported the leveler sticking and facilities serviced it.

13 days after the leveler was serviced

Episode 2 · Day 15

Route 22 late out of the same door, a second WMS exception on the same wave, and a detail from the driver: the plate would not sit flat.

How the AOI demo works · Illustrative

The same two stages, at an outbound door.

The interactive AOI demo works in two stages: first it turns each record into a structured event, then it connects related events into one history. Here are the same two stages applied to Door 14 above.

01Structured events

One record, structured

As written

Day 2 · 07:10Supervisor note · Outbound05

Leveler on 14 sticking again. Lifted the lip by hand twice. Moved two loads to Door 12.

Door 14 dock leveler sticking again. Two loads moved to Door 12.

  • Workaround
Entity
Door 14
Area
Outbound
Date
Day 2 · 07:10
Source
Supervisor note
  • Explicitly stated“Lifted the lip by hand twice. Moved two loads to Door 12.”
  • InferredNot the first time: the note says “again”.
  • UncertainWhat is making the leveler stick.

Source kept · Supervisor note · Day 2 · 07:10

02Operational memory

Related events, one history

Entity history

Outbound · Door 14

  • Recurring
  • 8 events
  • 2 episodes
  • 5 sources
  1. Episode 1 · Days 1 and 26 events

    • 01Shift handoff
    • 02Dispatch message
    • 03WMS exception
    • 04WMS exception
    • 05Supervisor note
    • 06Maintenance note
  2. Quiet 13 days, then activity resumed

    Episode 2 · Day 152 events

    • 07Dispatch message
    • 08WMS exception

Linked by entity and timing · each event keeps its source

Logistics demo · In development

A synthetic distribution center, in development.

We are building a synthetic warehouse and dispatch environment for this page: handoffs, WMS exceptions, and dispatch traffic you can follow from the first record to a door’s history. Until it is ready, the main AOI demo shows the same mechanics in a synthetic lab setting.

Explore the AOI demo

All demo information is synthetic.

What the records state, and what they don’t.

Explicitly stated

Outbound loading at Door 14 ran late in both episodes.

Recorded twice by dispatch and twice by the WMS.

Inferred

Day 15 is the same problem as Day 1, not a new one.

Same door, same wave, same route, and a leveler complaint on both occasions.

Uncertain

Whether the staging backlog causes the delay or follows from it.

Both are written down. Nothing in the records says which came first.

AOI shows the pattern and the records behind it. Which way round it runs is still a question for the floor.

Where do your outbound delays keep starting?

We’re looking for a small number of warehouse and distribution teams to test AOI against real handoff, dispatch, and exception history.

Talk to usExplore the AOI demo

Logistics demo in development