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AOI, Advanced Operational Intelligence

01Recurring-issue diagnostics

See the equipment problems repeating across shifts.

AOI reconstructs recurring equipment issues from maintenance and shift-handoff history, with the source evidence behind every finding.

  • 30 to 90 days
  • Human reviewed
  • Evidence linked
  • No live integration required

Illustrative example

  1. MON

    Night shift reports vibration on Line 3 filler

  2. WED

    Maintenance note mentions vibration returning

  3. FRI

    Same issue mentioned after restart

Recurring issue detected

Line 3 filler vibration

3 mentions · 5 days · Evidence linked

02The operational memory gap

Your CMMS records the work. Your shift communications hold the context.

Scattered observations

Important equipment context lives across handoffs, maintenance notes, and operational channels.

Partial formal history

Only some of those observations become work orders or structured records.

Recurring patterns stay fragmented

The same problem may be described repeatedly before anyone can easily see it as one recurring issue.

Where AOI sits

  1. Input

    Shift notes and maintenance communications

  2. AOI

    Reconstruction and human review

  3. Output

    Recurring issue history

  4. Your system

    CMMS and action

AOI complements the maintenance system of record. It does not replace it, and it does not write to it.

03How AOI works

Scattered reports, rebuilt into one history.

Reports across shifts

One issue history

  1. 01

    Export

    Provide a scoped 30 to 90 day historical export of maintenance or shift-handoff communications.

  2. 02

    Reconstruct

    AOI normalizes asset names and connects related equipment-issue mentions across shifts and time.

  3. 03

    Verify

    Every finding is human reviewed, linked to source evidence, and separates stated information from inference.

  4. 04

    Review

    Receive a concise diagnostic of recurring issues and, where available, compare them against CMMS records.

04The diagnostic

A diagnostic your team can verify.

What you receive

  • Recurring equipment issue histories
  • First mention and recurrence timeline
  • Source evidence behind each finding
  • Stated and inferred kept separate
  • CMMS comparison where available
  • Live readout of findings

How it is handled

  • One scoped historical export
  • No production credentials required
  • No live system integration required for the diagnostic
  • Equipment and operational events only
  • No employee performance or productivity analysis
  • Controlled access
  • Agreed data retention and deletion process

Names are not required for the analysis. Customer-provided exports can be minimized or pseudonymized where appropriate. Data is retained only for the agreed engagement period and deleted according to the agreed retention policy.

Built for multi-shift, asset-intensive manufacturing.

Roles

Maintenance · Reliability · Plant Operations

Industries

Packaging · Plastics · Food & Beverage · Building Products · General Industrial

06Request a diagnostic

Find out what your maintenance history is trying to tell you.

AOI is currently working with a limited number of manufacturing teams as design partners to evaluate recurring equipment issues across historical maintenance and shift communications.

Is this employee monitoring?

No. AOI analyzes equipment and operational events, never individual employee productivity or performance.

Do you connect to our systems?

Not for the diagnostic. You provide a scoped historical export. No production credentials or live integration are required.

What if our notes are messy?

That is expected. Normalizing equipment names, abbreviations, and inconsistent descriptions is part of the reconstruction process.

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